Materials
At Chatelet Manufacturing, we don’t just 3D print parts — we engineer solutions using the right material for every application. From rapid prototyping to production components, we offer an extensive library of engineering-grade polymers and advanced composite materials for high-performance requirements. We have over 85 printers in our facility and growing, and can handle low volume to serial production runs with quick turnaround.
Whether you're solving a strength, temperature, chemical resistance, or aesthetic challenge — we’ve got you covered.
ENGINEERING MATERIALS
These are our most popular functional, production-grade thermoplastics used in industrial applications across aerospace, automotive, consumer, defense, and medical sectors:
TPU (Shore 60A to 95A)
-Flexible and durable
-Great for gaskets, grips, seals, and dampeners
-Can be used with lattice structures for advanced cushioning
Nylon (PA6, PA12, PA-CF, PA-GF)
-Excellent wear resistance and strength
-Self-lubricating, low friction
-Ideal for gears, housings, enclosures, and bushings
-Available in composite-filled grades
ABS / ASA
-Great impact resistance
-Smooth surface finish
-ASA adds UV resistance for outdoor parts
-Popular for enclosures, panels, and functional prototypes
PETG / PET-CF
-High strength with chemical and moisture resistance
-More dimensionally stable than PLA
-Good for brackets, jigs, and end-use parts
Polycarbonate (PC)
-High heat and impact resistance
-Great dimensional stability and optical clarity
-Excellent for tooling and industrial housings
Polypropylene (PP)
-Lightweight, fatigue-resistant, and semi-flexible
-Chemical-resistant for tanks, caps, and living hinges
ADVANCED COMPOSITES
Advanced Industrial Materials for High-Performance 3D Printing
PA6-CF / PA12-CF (Nylon + Carbon Fiber)
-Lightweight and incredibly strong
-Temperature resistance up to 150°C (300° F)
-Applications:
Structural brackets, drone arms, housings, end-of-arm tooling, jigs & fixtures, Robotics components, prosthetics, motor mounts, enclosures, high-end production parts
PA-GF (Nylon + Glass Fiber)
-Stiffer alternative to PA-CF
-Higher dimensional stability and less warping
-Excellent for structural parts and outdoor use
-Applications:
Industrial housings, automotive panels, outdoor mechanical parts
Notes: Great for high rigidity where impact resistance is less critical
PPS-GF20
Polyphenylene Sulfide (PPS) + 20% Glass Fiber
-Industrial-grade chemical and thermal resistance (HDT ~260°C)
-Flame retardant (UL94 V-0), dimensionally stable, low moisture absorption
-Used for metal-replacement in chemical, electrical, or high-heat applications
-Ideal for aerospace, automotive under-hood parts, pumps, valves, and tooling
We are one of the few contract manufacturers equipped to handle volume PPS-GF20 with correct thermal controls and high-temp hardware — making us the ideal partner for customers needing functional, real-world replacements for machined PPS, PEEK, or Ultem parts at lower cost and faster turnaround.
SPECIALTY & CUSTOM MATERIALS
We can also work with:
-Electrostatic-dissipative (ESD) materials
-FDA-compliant filaments
-Support materials for soluble dual extrusion (BVOH, PVA, Breakaway)
-Custom blends or color-matched materials on request
Not Sure What Material You Need?
No problem — our engineering team will match your application with the best material for performance, cost, and printability. Whether it's functional, aesthetic, or regulatory, we’ve solved it before.

Industrial
ASA Protector
Client Production Part - ASA Material (Similar to ABS) with UV resistance for outdoor use - Saved client approximately 50% from prior machining process.

Industrial
Nylon Spacer
Client Production Part - Nylon 12 Material for high chemical resistance - Saved client approximately 75% from prior machining process

Future Technology
Lattice Structures
We have the knowledge and experience to produce lattice structures in all of our parts when needed - for parts that need lighter weight and material reduction yet strong engineered performance. Available in most materials including TPU (Rubber-Like Materials)

SLA Products
We have an array of SLA 3D printers, for extremely nice detail and very complex parts - we can print in a variety of resin materials for high quality and high precision designs

TPU Products
We have perfected the ability to mass produce TPU products at a low cost - including with embedded magnets or electronics - these products are flexible, very strong, and have great chemical resistance